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Micro-Diploma

Petroleum Processing Systems

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Table of Contents

Petroleum refining transforms raw crude oil into over 3,000 usable products that power transportation, heating, manufacturing, and petrochemical industries worldwide through a sequence of physical and chemical separation processes.

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Refinery operations face mounting pressure to improve yield efficiency, meet stricter environmental regulations, and process heavier, more sour crude oils. Professionals managing these systems require a structured understanding of each processing unit, from crude distillation to product blending, to optimize performance and maintain compliance. Explore the Free Section on Petroleum Processing Systems

What You Will Learn

  • 1 Learn the fundamental principles of petroleum refining and the economic drivers behind refinery configuration selection.
  • 2 Understand crude oil characterization methods including API gravity, sulfur content, TBP curves, and how these properties dictate processing paths.
  • 3 Apply atmospheric and vacuum distillation theory to fractionate crude into boiling-range cuts and optimize side-stripper operation.
  • 4 Analyze thermal conversion processes such as delayed coking and visbreaking to maximize conversion of heavy residues.
  • 5 Implement catalytic cracking and hydrocracking process parameters to produce high-octane gasoline and middle distillates.
  • 6 Explore catalytic reforming and isomerization reactions that upgrade naphtha for octane improvement and aromatic production.
  • 7 Understand hydrotreating and hydroprocessing mechanisms for sulfur, nitrogen, and metal removal from intermediate streams.
  • 8 Examine gas processing and fractionation systems to recover ethane, propane, butane, and natural gasoline from refinery gas streams.
  • 9 Develop product blending strategies using linear programming and property prediction models to meet specification targets.
  • 10 Apply safety frameworks, environmental regulations, and process optimization techniques to sustain refinery reliability and emissions compliance.

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